Fully Automatic Medical Tape Rewinding Machine

Features:

1. Two-section length setting, accurate winding length: it stops automatically with inverter control when the setting length reaches.

2. High-performance programmable controller making overall rewinding operation quite easy. Length counting and tension control are via LED touch screen. 

3. Pneumatic paper tube securing design, with robust paper tube easy and quick for loading and unloading, promoting efficiency to the most.4. Automatic tailing paper smoothing device to eliminate wrinkling or air bubbles after rewinding, ensuring the rewound products neat and smooth.

5. Hydraulic loading mechanism(optional) ensuring loading operations easily

6. Pressure roller controlled with cylinder, with pressure adjustable, the semi-finished products are pressed properly to ensure smooth and steady rewinding of semi-finished products

7. Automatic label posting(optional)

8. Automatic tape core feeding and discharge function

Fully Automatic Medical Tape Rewinding Machine product technical manual

I. Product Overview

This fully automatic medical tape rewinder is a high-end rewinding equipment developed specifically for the medical industry. It adopts the latest automation control technology and precision mechanical design, and is perfectly suitable for the rewinding of various medical tape materials such as PE, non-woven fabrics, cotton cloth, silk, etc. The equipment integrates intelligent control, precise measurement, and efficient production. Through a number of innovative designs, it ensures that the rewinding process is stable and reliable, and the quality of the finished product is excellent, which fully meets the high standards of the medical industry for tape products.

II. Core functions and features

1. Intelligent control system

The equipment uses a high-performance programmable controller (PLC) as the control core, and cooperates with a 10.1-inch full-color LED touch screen human-machine interface to achieve full digital operation. The system has the following advantages:

Real-time display of production data: including running speed, rewinding length, production quantity, etc.

Historical data storage function: can record 1,000 sets of production parameters

Fault self-diagnosis function: automatically prompt fault location and solution

Multi-language interface: supports switching between Chinese and English

2. Accurate length control

The equipment uses a high-precision encoder for length measurement, and cooperates with the frequency conversion speed regulation system to achieve:

Two-stage length setting: the main length and auxiliary length can be preset

Automatic stop function: automatically stop and alarm after reaching the set length

Error compensation function: automatically correct the measurement error to ensure the rewinding accuracy of ±0.5mm

3. Pneumatic paper tube fixing system

The innovatively designed pneumatic fixing device has the following characteristics:

Quick loading and unloading: single operation time does not exceed 5 seconds

Automatic centering function: ensure the accurate installation position of the paper tube

Adjustable pressure: 0.2-0.8MPa adjustable working pressure

Safety protection: equipped with dual air pressure detection device

4. Automatic tail paper leveling device

The patented tail paper handling system includes:

Automatic smoothing mechanism: eliminates wrinkles after rewinding

Static removal device: prevents materials from absorbing dust

Bubble detection sensor: automatically identifies and handles bubble problems

5. Hydraulic loading mechanism (optional)

Features of the optional hydraulic loading system:

Maximum load capacity: 200kg

Lifting speed: 0-20cm/s adjustable

Safety protection: equipped with anti-fall device

Easy to operate: one-button control

6. Pressing roller control system

The pressing roller system controlled by imported cylinders:

Pressure range: 50-500N adjustable

Automatic following function: automatically adjusts with the change of roll diameter

Buffer design: avoids material damage

Quick response: action time <0.5s

7. Automatic labeling system (optional)

Features of high-performance labeling system:

Labeling accuracy: ±1mm

Labeling speed: maximum 60 pieces/minute

Label specifications: 20-100mm adjustable width

Automatic detection: automatic alarm for missing labels

8. Automatic core feeding system

Intelligent core handling system:

Automatic core feeding: Maximum core feeding speed 30 pieces/minute

Automatic core removal: Automatic collection of waste cores

Intelligent detection: Automatic correction of core position

Strong compatibility: Can handle cores of various specifications

III. Equipment advantages

High-efficiency production: Maximum rewinding speed can reach 100m/min, which is 1.5 times that of similar equipment

High-precision control: Adopt closed-loop control system to ensure rewinding accuracy of ±0.5mm

Easy operation: Humanized touch screen interface, operators can start work after simple training

Stable and reliable: Key components are imported brands, with average trouble-free operation More than 5000 hours

Easy maintenance: Modular design, main components can be replaced within 30 minutes

Energy saving and environmental protection: The power of the whole machine is only 5.5kW, which is 30% more energy-saving than traditional equipment

IV. Application fields

Medical tape production: Band-Aids, surgical tapes, fixed tapes, etc.

Medical dressing production: wound dressings, hemostatic materials, etc.

Medical packaging materials: sterilized packaging bags, protective clothing materials, etc.

Other special materials: tapes for the electronics industry, industrial tapes, etc.

V. After-sales service

We provide a complete after-sales service system:

Free installation and commissioning

Operator training

One-year warranty service

24-hour technical response

Lifelong maintenance service